Case Study — 02
Manufacturing PlantAutomation
- Client
- Confidential FMCG Producer
- Location
- Namanve Industrial Park
- Year
- 2025
- Sector
- Manufacturing
0.3833° N, 32.6833° E
01
Challenge
Manual process control produced inconsistent batches and gave management no live view of throughput, downtime, or energy use across the production line.
02
Approach
We mapped the full process, produced an I/O schedule and functional design specification, then built and factory-tested motor control centres and PLC panels before a staged site rollout.
03
Engineering Solution
A plant-wide PLC architecture now runs the line, with a SCADA layer giving operators live process visualisation, alarming, batch reporting, and trend history. VSD-driven motor control cut energy waste on pumps and conveyors.
Technical Scope
- PLC programming
- Motor control
- SCADA integration
- Control panels
Results
Batch consistency within specification on every run
Live OEE and downtime reporting for management
18% reduction in motor energy consumption
Operators trained and certified on the new system
Project Gallery
